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Focus On 11th Vision Awards
BTU:Pyramax ZeroTurn双室回流焊炉
材料来源:The 11th Vision Awards           录入时间:2017/5/4 13:12:00

参赛公司:BTU International
       参赛类别:焊接-再流焊
       获奖名称:远见优秀奖 - VA Excellence Award


双室回流焊炉

PYRAMAX™ ZeroTurn

创新性:对于采用混合工艺同时其他双室设备的工艺隔离技术又不能满足要求的大批量电子产品制造商,BTU的Pyramax ZeroTurn是真正的双室回流焊炉,在切换热温度曲线时,消除了转换/等待时间。与相竞争产品的最大区别是,Pyramax Zero Turn在两室友之间有业界最好的热隔离,可精确地进行工艺控制,不影响热均匀性。

兼容现有技术:Pyramax ZeroTurn双室回流焊炉与现有的SMT生产线相兼容。制造商可以使用梭式输送带直接向任何一个室传输基板进行回流焊。生产线控制软件/协议可直接应用于通过条码扫描的基板。BTU是实现工厂控制/工业4.0的业界领导者。

成本效益:Pyramax ZeroTurn可有效地取代两台回流炉,具有较低的投资成本。此外,消除了等待/切换时间,提高了整个工厂的生产能力,为必须进行混合产品生产的大批量制造商带来了巨大的资金节约。

设计:BTU的双室设计真正地对两个工艺过程进行了隔离,有独立的温度、带速和静压对流速率控制。无铅和含铅工艺温度可以同时并排存在,不会影响任意一室中整个基板的热均匀性。

环保: ZeroTurn消除了切换/等待时间,使制造商获得了更高的整条SMT生产线的生产能力。有效地提高了生产线中所有设备的生产交率,真正提高了整个工厂的生产交率。

可靠性:Pyramax ZeroTurn使用了与BTU久经现场检验的高可靠性Pyramax系列回流焊炉相同的元件。ZeroTurn的加热器和鼓风机等部件具有与Pyramax系列同样的终身保修。

柔性:ZeroTurn是柔性化的使能者。它允许回流焊炉同时使用/准备运行两个完全不同的工艺过程,没有任何转换或等待时间,没有室到室的热干扰。

可维护性/维修性:Pyramax ZeroTurn有两个翻盖工艺室,允许完全接近两个工艺室。此外,许多常用元件在ZeroTurn和Pyramax line之间都是共享的,为拥有单室和双室设备的制造者简化了备件库存。

性能:尽管在同一台回流焊炉中设置了两个室,但是它们在热性能上是彼此独立和隔离的。工艺过程控制和热均匀性互不影响。这是与目前市场上其他不太可靠的双室设备的明显区别。每个室都具有独立的对流速率、带速和温区温度控制。(SMTC@ACT)

图解:BTU公司亚太区销售总监
Ewing Hsieh / 謝國風先生代表上台领奖留念。图片来源:SMT China

Creativity and Innovation: For high volume electronics manufacturers that also must manage process mix and are dissatisfied with the poor process separation of other dual chamber machines, The BTU Pyramax ZeroTurn is a true dual chamber reflow oven that eliminates turnaround/waiting time when switching thermal profiles…

Compatibility with existing technology: The Pyramax ZeroTurn dual chamber reflow oven is compatible with existing SMT lines. Manufacturers can use shuttle conveyors to direct the flow of boards to either chamber…

Design: Our dual chamber design truly isolates the two processes, with independent temperature, belt speed and static pressure convection rate controls. Lead-free and leaded processes can be at temperature, side-by-side, without affecting cross board thermal uniformity in either chamber.

Environmental friendliness: Because the ZeroTurn eliminates switching time it allows manufacturers to get more out of their entire SMT line… 

Expected reliability: The Pyramax ZeroTurn uses the same field proven components as BTU’s highly reliably Pyramax family of reflow ovens. In fact, the ZeroTurn features the same lifetime warranty on heaters and blowers as the rest of the Pyramax line.  

Flexibility: The ZeroTurn is a flexibility enabler. It allows the reflow oven to be simultaneously be available/ready to run two totally different processes without any transition or waiting time and without thermal interference from chamber to chamber.  

Expected maintainability/repairability: The Pyramax ZeroTurn features two clamshell process chambers allowing access to both process chambers without exceeding reach distances……. 

Performance: Process control and thermal uniformity are unaffected. This is patently different from other, less robust, dual chamber machines on the market today.   Each chamber features independent control of convection rate, belt speed and zone temperature.


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